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We Tested GPS, RFID, BLE, and AirTags for Asset Tracking — Only One Actually Worked

We Tested GPS, RFID, BLE, and AirTags for Asset Tracking — Only One Actually Worked

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Tejas

- Last Updated: April 28, 2025

avatar

Tejas

- Last Updated: April 28, 2025

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Over the past 6 months, we benchmarked multiple tracking technologies for mobile, unpowered assets: construction gear, medical rentals, tools, shipping containers, and more. The goal: build a system that reliably tells you:

  • Where is this item now?
  • When was it last seen?
  • What’s the cost per asset to do this at scale?

We tested:

  • Cellular GPS (LandAirSea, Samsara)
  • Passive/Active RFID (Zebra, Alien)
  • BLE Trackers (Tile, One-Key, etc.)
  • Apple AirTags + programmatic layer

Only one approach gave us:

  • High-fidelity passive tracking
  • Minimal labor
  • Predictable location updates in the wild
  • Sub-$4/month total cost

GPS Trackers — Power-Hungry & Operationally Fragile

What it’s good at:

  • Real-time tracking when you have cell signal
  • Fine-grained updates (every 10s–60s)

Failure modes in the field:

  • Battery depletion → dead device in 7–30 days
  • Indoor/urban canyons → GPS lock fails
  • SIM provisioning → ~3% failure rate during setup
  • Techs forget to charge or miswire installs

Measured in field:

  • Avg install time (non-hardwired): 18 min
  • Avg labor revisit per year: 5.7x
  • Location latency indoors: >1hr or failed ping

GPS works for powered fleets. It breaks down hard for passive assets.

Annual TCO per device: ~$400
($150 hardware + $240 data + $50 labor)


RFID — Great for Warehouses, Not the Field

Useful for:

  • Inventory control at fixed chokepoints
  • Bulk scanning in highly structured environments

Limitations:

  • No real tracking — just “seen at gate X”
  • Requires infrastructure at every decision point
  • 0 coverage outdoors, in transit, on job sites
  • Readers are expensive and fragile (EM interference prone)

Cost Breakdown:

  • Passive tags: $0.12–$0.80
  • Reader infrastructure/site: $2,500–$10,000
  • Integration overhead: high

Unless you control the entire environment, RFID creates visibility gaps you can't close.

Annual TCO (real deployments): $8k–$40k/site


BLE Trackers — “Tracking” That Usually Isn’t

Examples tested:

  • Tile Pro
  • Milwaukee One-Key
  • Chipolo Business Beta

Core issue: They rely on proprietary apps running in the background — no real mesh, just marketing.

Mesh Density (urban tests):

  • Tile: 2 updates/week/asset in SF
  • One-Key: 0 updates outside Milwaukee job sites
  • Battery life: ~12 months (replaceable CR2032)

Key limitation:

If no one’s running the app, the device is invisible. In practice, that means ~99%+ dead zones.

No way to manage at scale. No geofences. No asset dashboard. Just a few stale pings, if you're lucky.

TCO: ~ $30–$60/year
(still too high for something that barely works)


AirTags — When Paired with the Right Stack, They Win

Key technical advantages:

  • BLE beaconing interval: ~800ms (adaptive)
  • U1 chip + BLE triangulation improves spatial accuracy
  • Global passive mesh: 2.2B+ iOS devices relay encrypted updates
  • Battery: 2–4 years on CR2032
  • Range: We observed ~0.2–2.3 miles real-world handoff distance in cities

Test results:

  • Urban ping latency: <8 minutes
  • Suburban latency: ~12–45 minutes
  • Dense indoor location accuracy: ~10–15m radius
  • Deployment time: <60 seconds per asset
  • No SIM, no charge cycles, no field config

This is the only BLE-based system with actual nationwide mesh reliability.


Real Cost Comparison (Per 100 Assets, Per Year)

cost_comparison_table.png

 


Final Notes

AirTags alone are not sufficient for business use. They lack:

  • Asset naming / grouping
  • Geofencing
  • Bulk management
  • Alerting / integrations
  • Silent mode (you don’t want customers getting “you’re being tracked” alerts)

But when paired with a platform that solves those (e.g., airpinpoint.com), they become arguably the highest-leverage, lowest-friction tracking layer available for unpowered asset fleets.

If you’re trying to track forklifts, pumps, dollies, carts, containers, or anything that moves but doesn’t have power — this is the stack to beat.

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